136 El Mio, San Antonio, TX 78216
Phone: (210) 822-9393 | Email: info@eahindustrial.com
Understanding the past isn’t just about appreciating history—sometimes, it reveals critical insights that can change the future. For refinishers, a deep dive into the history of bathtubs and the refinishing trade does just that. As we explore the evolution of bathtubs and the development of refinishing techniques, a concerning trend emerges: refinishers today are earning less in real terms than their predecessors. This discovery is a call to action—it’s time for the industry to recognize this economic decline and make changes to ensure that refinishers can thrive and achieve the American dream.
Bathtubs have existed since the dawn of civilization. The earliest known bathtubs, dating back to around 3300 BC, were discovered in the palace of Knossos on the island of Crete. These primitive tubs, carved from stone, were simple yet functional, laying the foundation for the bathing culture that would evolve over the centuries.
Craftsmanship: These tubs were made from a single piece of limestone or marble, meticulously carved by skilled artisans. The Minoans were advanced in their use of tools and techniques, which allowed them to create smooth, ergonomic shapes that facilitated both comfort and durability.
In ancient Rome, public baths, known as thermae, were central to social life. These baths featured elaborate systems of heating and plumbing, with marble tubs and intricate mosaics. The construction of these baths was a marvel of engineering and architecture, reflecting the Romans' emphasis on hygiene and communal bathing.
Materials and Techniques: The Romans used lead pipes and aqueducts to bring water to the baths, and their use of hypocaust systems (underfloor heating) ensured that the water remained warm. Marble, the primary material for their tubs, was quarried from regions like Carrara and was prized for its luxurious feel and durability.
Interestingly, ancient Egypt also played a role in the evolution of bathing culture. Egyptian royalty, such as Cleopatra, was known for her luxurious milk baths, which were said to preserve beauty and youth. Although less is known about the exact design of Egyptian tubs, the concept of bathing as a luxurious and rejuvenating experience certainly permeated their culture.
Materials and Methods: The Egyptians often used alabaster and limestone for their tubs, materials that were locally sourced and easy to carve. The focus was on creating a smooth, seamless surface that was both functional and aesthetically pleasing.
The 19th century marked the golden age of bathtubs with the rise of the iconic Victorian clawfoot tub. Crafted from cast iron and lined with porcelain, these tubs were celebrated for their durability and elegance. The clawfoot design, with its ornate feet and intricate embellishments, became synonymous with luxury and refinement.
Manufacturing Techniques: These tubs were cast in iron molds, and the interiors were coated with layers of porcelain enamel, a durable, glass-like material that was fired at high temperatures to ensure a glossy, impervious finish. The feet were often cast separately and attached, allowing for a variety of decorative designs.
Following the Victorian era, the Edwardian period introduced bathtubs with simpler, more refined designs. While still elegant, these tubs prioritized practicality and functionality, reflecting the changing tastes of the early 20th century.
Material Advancements: The Edwardians continued to use cast iron and porcelain but with a focus on more straightforward designs that were easier to produce and maintain. The emphasis was on hygiene and cleanliness, leading to smoother, more streamlined forms.
During the late Victorian and Edwardian periods, the Art Nouveau movement also left its mark on bathtub design. This style, characterized by its organic shapes and flowing lines, influenced the design of many bathtubs, with some even featuring intricate, nature-inspired motifs on their surfaces.
Design Characteristics: Art Nouveau tubs often featured asymmetrical shapes and curved lines, with decorations inspired by natural elements like plants and animals. The use of new materials, such as vitreous china and glazed earthenware, allowed for greater flexibility in design.
Bathtub refinishing began out of necessity. In the early 20th century, as indoor plumbing became more common and bathrooms were integrated into homes, the demand for durable, easy-to-clean bathtubs surged. However, with regular use, even the sturdiest bathtubs—typically made of cast iron and coated with porcelain—began to show signs of wear. The glossy porcelain finish, prone to chipping and staining, often became dull and unsightly over time.
Replacing a bathtub was costly and logistically challenging, especially in homes where the bathtub was built into the structure. This led to the development of refinishing techniques, which allowed homeowners to restore their bathtubs to a near-original state without the need for full replacement.
In the post-World War II era, advances in chemical engineering led to the development of synthetic resins and epoxies, which significantly improved the durability and finish of refinished bathtubs. The introduction of these materials marked a turning point in the refinishing industry.
The 1980s and beyond saw further advancements in materials and techniques, driven by the demand for even more durable and eco-friendly solutions. Polyurethane coatings began to replace epoxies, offering improved resistance to wear, chemicals, and UV light. Additionally, the refinishing process became more standardized, with professional-grade spray equipment and protective gear becoming common.
As we’ve uncovered the rich history of bathtubs and the refinishing industry, one concerning trend stands out: the real income for refinishers has steadily declined over the decades, even as the complexity and quality of their work have remained consistent or even improved.
Decade | Cost of Refinishing (Adjusted for Inflation) | Profit Margin (%) |
---|---|---|
1930s | $500 - $1,000 | 75% |
1960s | $900 | 50% |
1980s | $600 - $900 | 40% |
Today | $600 - $900 | 30% |
To All Our Valued Refinishers,
We, the leadership team at SharkGrip Coatings, understand the challenges you face in today's market. The refinishing industry has evolved significantly over the years, but so have the obstacles to profitability. We want you to know that we are committed to supporting you in every way possible. Whether it's by keeping costs down, offering the best products, or providing expert advice, we are here for you.
Our journey has been one of innovation, resilience, and dedication to our craft, and we want to share our experience with you. If you ever need personal advice on improving your profitability or simply want to discuss the state of the industry, please don't hesitate to reach out to us directly.
Sincerely,
Seth Martin, President
Gary A. Goel, Founder
Giovanny Abrego, Managing Partner